Services and support for die casting machines

Save as PDF

Reconditioning of MOOG main stage & servo valve

The valves received for repair are subjected to an initial inspection to determine the extent of repair required. Incoming inspection MOOG-HYDROLUX main stage condition of the piston (piston friction) electronics output position of the displacement transducer electronics with displacement transducer O-rings and seal rings MOOG pilot stage condition of the filters beam splitter oil quality clearance between piston and bushings electronics with displacement transducer O-rings control behaviour in the small-signal range zero setting condition of the nozzles isolation valve O-ring After approval of the repair order, the required services are carried out and documented. Finally, a functional test is carried out with diagram creation and evaluation.

€1.00*

Reconditioning of cold chamber die casting machine

Reconditioning of cold chamber die casting machine Scope of performance functionalcontrol Closing unitoverhaul Partoverhaul Generaloverhaul Cleaning, disassembly and measurement x x x x Inspection for cracks x x x x Face milling of clamping plates optional x x x Rework ejector holes and T-slots optional x optional x Exchange of all bushings and bolts optional x optional x Reworking the toggle system optional x optional x Revision of injection cylinder,hydraulic ejector and closing cylinder, optional x optional x Hydraulic overhaul optional x optional x Mechanical overhaul optional x optional x Overhaul of control system optional -- optional -- Renewal of control system -- -- -- x Integration Druckgussparameter-Messung optional -- optional x Integration of die casting parameter measurement optional optional optional optional Retrofitting clamping force measurement optional optional optional optional Retrofitting die internal pressure measurement optional -- optional x Overhaul melting and holding furnace optional -- optional x Overhaul of spraying system optional -- optional x Closing unit measurement with protocol x x x x Acceptance in dry cycle x -- x x x = included, -- not available Delivery times: The delivery time depends on the scope of services and the machine size. In the case of closing unit overhauls, we offer interchangeable closing units depending on the make and size of the machine.Warranty: 12 months on new parts.Recommissioning, process optimisation, training by experienced engineers and technicians.

€1.00*

Reconditioning of hot chamber die casting machine

Reconditioning of hot chamber die casting machine Scope of performance functionalcontrol Closing unitoverhaul Partoverhaul Generaloverhaul Cleaning, disassembly and measurement x x x x Inspection for cracks x x x x Face milling of clamping plates optional x x x Rework ejector holes and T-slots optional x optional x Exchange of all bushings and bolts optional x optional x Reworking the toggle system optional x optional x Revision of injection cylinder,hydraulic ejector and closing cylinder, optional x optional x Hydraulic overhaul optional x optional x Mechanical overhaul optional x optional x Overhaul of control system optional -- optional -- Renewal of control system -- -- -- x Integration Druckgussparameter-Messung optional -- optional x Integration of die casting parameter measurement optional optional optional optional Retrofitting clamping force measurement optional optional optional optional Retrofitting die internal pressure measurement optional -- optional x Overhaul melting and holding furnace optional -- optional x Overhaul of spraying system optional -- optional x Overhaul of weight sensing device optional -- optional x Overhaul of conveyor belt optional -- optional x Closing unit measurement with protocol x x x x Acceptance in dry cycle x -- x x x = included, -- not available Delivery times: The delivery time depends on the scope of services and the machine size. In the case of closing unit overhauls, we offer interchangeable closing units depending on the make and size of the machine.Warranty: 12 months on new parts.Recommissioning, process optimisation, training by experienced engineers and technicians.

€1.00*

Reconditioning of Frech DAW 20 hot chamber die casting machine

Reconditioning of Frech DAW 20 hot chamber die casting machine Scope of performance functionalcontrol Closing unitoverhaul Partoverhaul Generaloverhaul Cleaning, disassembly and measurement x x x x Inspection for cracks x x x x Face milling of clamping plates optional x x x Rework ejector holes and T-slots optional x optional x Exchange of all bushings and bolts optional x optional x Reworking the toggle system optional x optional x Revision of injection cylinder,hydraulic ejector and closing cylinder, optional x optional x Hydraulic overhaul optional x optional x Mechanical overhaul optional x optional x Overhaul of control system optional -- optional -- Renewal of control system -- -- -- x Integration Druckgussparameter-Messung optional -- optional x Integration of die casting parameter measurement optional optional optional optional Retrofitting clamping force measurement optional optional optional optional Retrofitting die internal pressure measurement optional -- optional x Overhaul melting and holding furnace optional -- optional x Overhaul of spraying system optional -- optional x Overhaul of weight sensing device optional -- optional x Overhaul of conveyor belt optional -- optional x Closing unit measurement with protocol x x x x Acceptance in dry cycle x -- x x x = included, -- not available Delivery times: The delivery time depends on the scope of services and the machine size. In the case of closing unit overhauls, we offer interchangeable closing units depending on the make and size of the machine.Warranty: 12 months on new parts.Recommissioning, process optimisation, training by experienced engineers and technicians.

€1.00*

Reconditioning of Frech DAW 50 hot chamber die casting machine

Reconditioning of Frech DAW 50 hot chamber die casting machine Scope of performance functionalcontrol Closing unitoverhaul Partoverhaul Generaloverhaul Cleaning, disassembly and measurement x x x x Inspection for cracks x x x x Face milling of clamping plates optional x x x Rework ejector holes and T-slots optional x optional x Exchange of all bushings and bolts optional x optional x Reworking the toggle system optional x optional x Revision of injection cylinder,hydraulic ejector and closing cylinder, optional x optional x Hydraulic overhaul optional x optional x Mechanical overhaul optional x optional x Overhaul of control system optional -- optional -- Renewal of control system -- -- -- x Integration Druckgussparameter-Messung optional -- optional x Integration of die casting parameter measurement optional optional optional optional Retrofitting clamping force measurement optional optional optional optional Retrofitting die internal pressure measurement optional -- optional x Overhaul melting and holding furnace optional -- optional x Overhaul of spraying system optional -- optional x Overhaul of weight sensing device optional -- optional x Overhaul of conveyor belt optional -- optional x Closing unit measurement with protocol x x x x Acceptance in dry cycle x -- x x x = included, -- not available Delivery times: The delivery time depends on the scope of services and the machine size. In the case of closing unit overhauls, we offer interchangeable closing units depending on the make and size of the machine.Warranty: 12 months on new parts.Recommissioning, process optimisation, training by experienced engineers and technicians.

€1.00*

Reconditioning of Frech DAW 80 hot chamber die casting machine

Reconditioning of Frech DAW 80 hot chamber die casting machine Scope of performance functionalcontrol Closing unitoverhaul Partoverhaul Generaloverhaul Cleaning, disassembly and measurement x x x x Inspection for cracks x x x x Face milling of clamping plates optional x x x Rework ejector holes and T-slots optional x optional x Exchange of all bushings and bolts optional x optional x Reworking the toggle system optional x optional x Revision of injection cylinder,hydraulic ejector and closing cylinder, optional x optional x Hydraulic overhaul optional x optional x Mechanical overhaul optional x optional x Overhaul of control system optional -- optional -- Renewal of control system -- -- -- x Integration Druckgussparameter-Messung optional -- optional x Integration of die casting parameter measurement optional optional optional optional Retrofitting clamping force measurement optional optional optional optional Retrofitting die internal pressure measurement optional -- optional x Overhaul melting and holding furnace optional -- optional x Overhaul of spraying system optional -- optional x Overhaul of weight sensing device optional -- optional x Overhaul of conveyor belt optional -- optional x Closing unit measurement with protocol x x x x Acceptance in dry cycle x -- x x x = included, -- not available Delivery times: The delivery time depends on the scope of services and the machine size. In the case of closing unit overhauls, we offer interchangeable closing units depending on the make and size of the machine.Warranty: 12 months on new parts.Recommissioning, process optimisation, training by experienced engineers and technicians.

€1.00*

Reconditioning of StrikoWestofen WESTOMAT dosing furnace

Article-Nr. Model Capacity [kg] RO4010 Westomat W 450 S 450 RO4020 Westomat W 650 S 650 RO4030 Westomat W 650 SL 650 RO4040 Westomat W 900 S 900 RO4050 Westomat W 900 SL 900 RO4060 Westomat W 1200 S 1200 RO4070 Westomat W 1200 SL 1200 RO4080 Westomat W 1700 S 1700 RO4090 Westomat W 1700 SL 1700 RO4100 Westomat W 2300 S 2300 RO4110 Westomat W 2300 SB 2300 RO4120 Westomat W 3100 S 3100 Refractory renovation of dosing furnaces Scope of overholing: - Removal of the refractory lining - Laying insulation - Formwork manufacture - Welding anchors - Door renovation - Applying concrete on the floor and walls - Building arches - Drilling holes - Applying concrete on the insulation coating - Cleaning the furnace's edge and painting Delivery time on request Price on request

€1.00*

Reconditioning of StrikoWestofen StrikoMelter melting furnace

Article-Nr. Model Capacity [kg] melting capacity [kg/h] RO6010 Strikomelter MHS 750/500 750 500 RO6020 Strikomelter MHS 1000/500 1000 500 RO6030 Strikomelter MHS 1000/750 1000 750 RO6040 Strikomelter MH 1500/1000 1500 1000 RO6050 Strikomelter MH 1500/1250 1500 1250 RO6060 Strikomelter MH 2000/1000 2000 1000 RO6070 Strikomelter MH 2000/1500 2000 1500 RO6080 Strikomelter MH I-N/T 2000/1000 2000 1000 RO6090 Strikomelter MH I-N/T 3000/1500 3000 1500 RO6100 Strikomelter MH I-N/T 3000/2000 3000 2000 Refractory linings of furnaces - Advice on the material selection - Removal of the old lining manually and with machines - Furnace linings with refractory concrete or bricks - Formwork production (chimneys, burners) - Monitoring of the drying process Filters, pots and foundry sinks renovation - Advice on the material selection - Removal of the old lining manually and with machines - Furnace linings with refractory concrete or brickbetoni - Formwork production - Monitoring of the drying process – for smaller products the drying process takes places in the workshop (up to 450°C)/li> Manufacture of various refractory products by customers’ demands - Foundry sinks - Filters, pots - Wedges, plugs, barriers - Furnace lids and doors Repair and maintenance - Foundry furnace - Various products Delivery time on request Price on request

€1.00*

Reconditioning of StrikoWestofen StrikoMelter melting furnace

Article-Nr. Model Capacity [kg] melting capacity [kg/h] RO5010 Strikomelter MB1 1250/500 1250 500 RO5020 Strikomelter MB1 1250/750 1250 750 RO5030 Strikomelter MB2 1500/500 1500 500 RO5040 Strikomelter MB2 1500/750 1500 750 RO5050 Strikomelter MH ||-B 3000/1000 3000 1000 RO5060 Strikomelter MH ||-B 4000/1500 4000 1500 RO5070 Strikomelter MH ||-B 5000/2000 5000 2000 Refractory linings of furnaces - Advice on the material selection - Removal of the old lining manually and with machines - Furnace linings with refractory concrete or bricks - Formwork production (chimneys, burners) - Monitoring of the drying process Filters, pots and foundry sinks renovation - Advice on the material selection - Removal of the old lining manually and with machines - Furnace linings with refractory concrete or brickbetoni - Formwork production - Monitoring of the drying process – for smaller products the drying process takes places in the workshop (up to 450°C)/li> Manufacture of various refractory products by customers’ demands - Foundry sinks - Filters, pots - Wedges, plugs, barriers - Furnace lids and doors Repair and maintenance - Foundry furnace - Various products Delivery time on request Price on request

€1.00*

Reconditioning of Nabertherm crucible furnace

Article-Nr. Model Crucible Capacity [Kg Al] RO7010 TB 80/12 BU 200 200 RO7020 TB 100/12 BU 250 250 RO7030 TB 110/12 BU 300 300 RO7040 TB 150/12 BU 350 350 RO7050 TB 160/12 BU 500 500 RO7060 TB 240/12 BU 600 600 RO7070 TB 360/12 BN 800 800 RO7080 TB 400/12 BN 900 900 RO7090 TB 500/12 BU 1210 1200 RO7100 TB 600/12 BU 1310 1300 RO7110 TB 650/12 BU 1810 1400 RO7120 TB 700/12 BU 1510 1500 RO7130 TB 800/12 BU 1810 1800 Refractory linings of furnaces - Advice on the material selection - Removal of the old lining manually and with machines - Furnace linings with refractory concrete or bricks - Monitoring of the drying process Delivery time on request Price on request

€1.00*

Reconditioning of low pressure die casting machine

Construction – machine frame - Repair oft he machine frame - Bearing replacement - Sandblasting and pinting Hydraulik - Modernisaton of the hydraulic equipement (improved reliability and longer lifespan of components) - Repair and replacement of the hydraulic units (pump, pump control, filtering in the return line and secondary circuit, temperature and fluid level control) - Cylinder repair (seals, piston rod, cylinder tube) - Replacement or repair of the steel installation - Replacement of hoses - Installation of the temperature protection on the exposed hoses Electrical equipment and control Electrical equipment: - Electric cabinet - PLC SIEMENS S7 - Electro installation on the machine - Sensors, PLC card for the temperature probes Software: - Automation of the machine – easy programming and storing of the casting programmes - Setting of casting parameters for the machine operating (melt temperature, mold temperature) Gas Equipment - Renovation of the gas equipment for mould heating - Renovation of the existing installation from the connection from the gas network to the burners on the machine Colling cabinets - Production of the cooling circuits for moulds cooling with air - Regulation of the flows of the cooling air Casting machine protection fence - Manufacturing of the casting machine protecting fence according to existing guidelines - When casting with robots there will be automatic doors installed Modernization of the hydraulic aggregate – extended lifespan - Pump - change of the position if needed - Manufacturing of the secondary filter circuit Delivery time on request Price on request

€1.00*

Reconditioning of gravity casting machine

€1.00*

We offer you all services for die casting machines and die casting plants of all manufacturers by our qualified fitters from one source.

For over 30 years we have been bundling our core competences for our die casting service under one roof! You can order our comprehensive services for die-casting systems for die-casting machines of all manufacturers. The die-casting service of Fiss and our partner network ensures competent installation, commissioning, maintenance and repair of your die-casting machines, automation equipment, furnaces and accessories up to the individual training of your employees. We have qualified and specially trained personnel as well as experienced fitters and electricians. Intensive initial training and regular courses make them experts in demand. The technical equipment is designed to carry out all tasks related to die-casting services professionally, reliably and on schedule.

Our services for die casting systems and machines

Commissioning of die casting machines, casting cells, automation equipment and plants
Disassembly, transport, export, assembly
Mechanical, electrical and hydraulic troubleshooting and repair
Spare parts supply for all manufacturers
On-site safety inspections of the die casting machines
Machine measurements, such as column expansion, clamping force and parallelism of the clamping platens
Preventive maintenance and servicing
General overhaul of die casting machines
Partial overhaul of die casting machines
Modernization of die casting machines
Training of your employees on site

Our die-casting service where you need it

As a service provider for die casting systems, we are happy to be at your disposal locally in Germany, Europe and, with our partner network, all over the world. For this purpose, we have access to a special fleet of vehicles equipped with all tools, special devices and spare parts in order to carry out repairs, maintenance or commissioning directly at your site. Armoured rollers, lifting traverses, lifting mast, mobile crane or forklift truck - know what is needed and, if necessary, make use of our network.

Your advantages through our die-casting service

Effective cost saving thanks to precaution
Minimal downtime during operation
Professional planning of the machine downtime
Experienced and consistently trained fitters
Optimal interaction of mechanics, hydraulics, electrics, electronics and the machine control and melting technology
Maximum availability and thus profitability of your investments