Magnesium melting and dosing plant
Manufacturer
Rauch
Model
Capacity
Heating
electrical
Year of Manufacture
2012
Comments
Functional description of the plant
The ingot stack is transported to the working area of the destacking system by means of a chain conveyor.Using vacuum technology, the ingot is sucked up at the gripper and transported by means of a gantry to one of the four pick-up points of the MVE supply line and deposited.The preheating device and is used to feed and preheat the MDO650E with 8-12kg magnesium ingots.The EcoJet XXL system is used for automatic and optimum charging and melting of magnesium ingots and return material.
-The MSO650E is used for melting magnesium ingots and return material.The liquid material charged by the MSO is fed via a feed hopper into the crucible, where it mixes with the magnesium present.After appropriate release by the die casting machine, the exact dosing quantity is fed to the filling chamber of the die casting machine.
Designation of the plant components
Ingot destacking
Manufacturer
Reis
Model
MRDS
Power
Heating
electrical
Year of Manufacture
2012
Comments
Preheating unit
Manufacturer
Rauch
Model
MVE 750E
Power
65 kW
Heating
electrical
Year of Manufacture
2012
Comments
Feeding
Manufacturer
Model
Ecojet XXL ingot
Power
Heating
electrical
Year of Manufacture
2012
Comments
Sprue recycling
Manufacturer
Model
Ecojet XXL sprue
Power
Heating
electrical
Year of Manufacture
2012
Comments
Melting furnace
Manufacturer
Rauch
Model
MSO650E
Power
345 kW
Melting capacity
650 kg/h
Heating
electrical
Year of Manufacture
2012
Comments
Dosing furnace
Manufacturer
Rauch
Model
MDO200E
Power
98 kW
Heating
electrical
Year of Manufacture
2012
Comments
Delivery time
immediatley
Price
on request
Magnesium In-cell-recycling
Manufacturer
Hindenlang
Model
Capacity
Heating
electrical
Year of Manufacture
2010
Comments
Functional description of the plant
The magnesium ingots are pushed under a drying oven by means of a depalletiser, where they are dried and preheated slightly to eliminate residual moisture.
The preheated magnesium ingots are transported via a chute to a pneumatic push-off unit.
unit and are then fed in pairs via the converter to the melting furnace.
furnace via the converter. The liquid magnesium is fed to the casting furnace by a transfer system.
The liquid magnesium is metered out of the casting furnace by means of a metering pump according to the requirements of the die casting machine.
the die-casting machine as required.
Designation of the plant components
Melting furnace
Manufacturer
Hindenlang
Model
WMEP - 2400
Power
312 kW
Heating
electrical
Year of Manufacture
2010
Comments
Casting furnace
Manufacturer
Hindenlang
Model
WMEP - 800
Power
84 kW
Heating
electrical
Year of Manufacture
2010
Comments
Depalletiser
Manufacturer
Hindenlang
Model
DMBA
- 8
Power
1.1
Heating
electrical
Year of Manufacture
2010
Comments
Drying furnace
Manufacturer
Hindenlang
Model
AWO - 6
Power
16.5
Heating
electrical
Year of Manufacture
2010
Comments
Converter
Manufacturer
Hindenlang
Model
AMCMRA - 350
Capacity
0.75
Heating
electrical
Year of Manufacture
2010
Comments
Delivery time
immediatley
Price
on request
Magnesium In-cell-recycling
Manufacturer
Hindenlang
Model
Capacity
Heating
electrical
Year of Manufacture
2016
Comments
Functional description of the plant
The magnesium ingots are pushed under a drying oven by means of a depalletiser, where they are dried and preheated slightly to eliminate residual moisture.
The preheated magnesium ingots are transported via a chute to a pneumatic push-off unit.
unit and are then fed in pairs via the converter to the melting furnace.
furnace via the converter. The liquid magnesium is fed to the casting furnace by a transfer system.
The liquid magnesium is metered out of the casting furnace by means of a metering pump according to the requirements of the die casting machine.
the die-casting machine as required.
Designation of the plant components
Melting furnace
Manufacturer
Hindenlang
Model
WMEP - 2400
Power
312 kW
Heating
electrical
Year of Manufacture
2016
Comments
Casting furnace
Manufacturer
Hindenlang
Model
WMEP - 800
Power
84 kW
Heating
electrical
Year of Manufacture
2016
Comments
Depalletiser
Manufacturer
Hindenlang
Model
DMBA
- 8
Power
1.1
Heating
electrical
Year of Manufacture
2016
Comments
Drying furnace
Manufacturer
Hindenlang
Model
AWO - 6
Power
16.5
Heating
electrical
Year of Manufacture
2016
Comments
Converter
Manufacturer
Hindenlang
Model
AMCMRA - 350
Capacity
0.75
Heating
electrical
Year of Manufacture
2016
Comments
Delivery time
immediatley
Price
on request
Annealing furnace
Manufacturer
Nabertherm
Model
W 5180 /45AS
Design
Heating
electrical
Year of Manufacture
2008
Comments
Technical data
Tmax
450 °C
power
69 kW
Delivery time
immediatley
Price
on request
Chamber furnace
Manufacturer
LAC
Model
KNC/V 270/65
Design
vertical chamber
Heating
electrical
Year of Manufacture
2015
Comments
Technical data
Tmax
650 °C
Recommended operating temperature rangeC
300-600 °C
Volume
270 l
External dimensions (w × h × d)
1600×1250×2500 mm
Internal dimensions (w × h × d)
700×650×600 mm
Input
18 kW
Weight
800 kg
Protection
50/3
Max. load capacity of bottom
400 kg
Delivery time
immediatley
Price
on request
Furnace
Manufacturer
Rauch
Model
MOSZ 500/350
Capacity
870 kg Zn
Heating
electrical
Year of Manufacture
1999
Comments
2-chamber, for Frech DAW 315 or Frech DAW 500
Delivery time
immediatley
Price
on request
Furnace
Magnesium dosing furnace
Manufacturer
Rauch
Model
MDO 250
Year of manufacture
1997
Heating
electrical
DCM range
400 - 800 t locking force
for cold chamber die casting machines
Comment
Delivery time
immediately
Price
on request
Enamelling Furnace
Manufacturer
New Furnace
Model
Year of Manufacture
2010
Comments
For enamelling of metal plates
Technical data
Production capacity
12.000 Kg/h
Operating temperature
750°C - 870°C
Burner
19
Thermal output
150 kWt
Installed output
2850 kWt
Heating
natural gas
Average consumption at full speed
155 W/Kg (+/- 5%)
Time of enamelling
4,2 min
Time over 800 °C
3,5 min
Delivery time
immediatley
Price
on request
Furnace
Manufacturer
Leybold- Heraeus
Model
IS30/II
Year of Manufacture
1974/2004
Comments
Technical data
The nominal output power
250 kW
Power Connection
280 kVA
Rated frequency
1100 Hz
Frequency
700-1000 Hz
The output voltage with variable
40 - 250 Hz
Power supply
3 x 400 V
Supply frequency
50 Hz
The system mains
TN
Cooling water consumption
60 l / min
Admissible supply temperature cooling circuit
+ 12 ° C - 28 ° C
Water pressure refrigeration circuit
0.3 - 0.5 MPa
The water in the internal cooling circuit of the inverter
demineralized water at pH = 7 -8.5 and a conductivity of 0.5 mS up.
Delivery time
immediatley
Price
on request
Furnace
Manufacturer
Hindelang
Model
TPWE-600
Capacity
2100 kg
Heating
electrical
Year of Manufacture
2005
Comments
Delivery time
immediatley
Price
on request
Induction Furnace
Manufacturer
Inductoherm
Model
VIP Power Trak 1000 KBT
Power
1000 kW
Frequency
1000 Hz
Year of Manufacture
2006
Comments
supports 2 furnaces
Accessories
Furnace No. 1
Induction furnace
Manufacturer
Inductotherm
Model
small steel sheel furnace
Year
2006
Heating
electrical
melting capacity max
1500 kg/h
capacity
2000 kg
Furnace No. 2
Induction furnace
Manufacturer
Inductotherm
Model
small steel sheel furnace
Year
2006
melting capacity max
1500 kg/h
capacity
2000 kg
crane casting ladle No. 1
Manufacturer
Foundry Service
Model
stopper ladle
Year
2006
capacity
2000 kg
crane casting ladle No. 2
Manufacturer
Foundry Service
Model
stopper ladle
Year
2006
capacity
2000 kg
Transformer
Manufacturer
France Transfo
Model
stopper ladle
Year
2006
nominal capacity
1145 kVA
The Cooling System
Manufacturer
Model
Closed loop with the airflow heat Exchanger
Year
2006
Casting laboratory
Manufacturer
Spectro
Model
SpectroMAXx
Year
2006
Delivery time
immediatley
Price
on request
Accessorie magnesium furncace
Gas mixing unit
Manufacturer
Rauch
Model
SF6
Year of manufacture
1997
Prodective gas
SF6
Control unit
Siemens S5
Comment
for 3 die casting machines
Delivery time
immediately
Price
on request
Accessories magnesium furnace
Ingot prewarming- and feeding unit
Manufacturer
Rauch
Model
MVE
Year of manufacture
1999
Prewarming capacity
Ingot places
Control unit
Siemens
DCM range
Frech DAM 315 to Frech DAM 500
Comment
never used
Delivery time
immediately
Price
on request
Accessories magnesium furnace
Ingot prewarming- and feeding unit
Manufacturer
Rauch
Model
MVE
Year of manufacture
1997
Prewarming capacity
Ingot places
Control unit
Siemens S5
Comment
Accessories
SF6-distribution station
Delivery time
immediately
Price
on request
Furnace
Induction melting plant
Manufacturer
Induktotherm
Model
ViP 750 CR Dual-Trak
Year of manufacture
2004
Design
Steel casing furnace
Capacity
1.500 kg Aluminium
Connected value of the engines
50 kVA
Electrical power of VIP power supply
750 kW
M.F. frequency
250 Hz
Inside diameter
1.000 mm
Inside depth
1.260 mm
Bath depth
1.050 mm
Melting power
1.300 kg/h
Hydraul. crucible push-out device
available
Tipping time for total ejection
55 sec.
Cooler
with 10 fans
Transformer
Manufacturer
Pauwels
Design
Three-phase current - oil -
high voltage transformer
Nominal capacity
865 kVA
Comment
more technical details with foundation
drawing on request
Delivery time
by arrangement
Price
on request
Subject to alterations and prior sale.
Accessorie magnesium furncace
Gas mixing unit
Manufacturer
Rauch
Model
GMMSF6
Year of manufacture
1999
Prodective gas
SF6
Control unit
Siemens
Comment
never used
Delivery time
immediately
Price
on request
Subject to alterations and prior sale.
€1.00*
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